© 2024 Messer Cutting Systems, Inc.
The TMC4500 DB workhorse and industry leader when it comes to excellence in thermal cutting.
The TMC4500 DB is a heavy-duty dual box-beam constructed gantry cutting machine, built to perform in your rigorous production environments. Finite Element Analysis (FEA) design methods assure that your TMC is up to the task of cutting with multiple plasma and oxy-fuel torches.
- Cutting widths from 12′ (3.657m) to 28′ (5.534m).
- Cutting lengths up to 200′ (60.96m).
- Positioning speeds up to 1,400 ipm.
- Drilling up to 4″ (101.6mm) diameter and tapping up to 1 1/2″ (38.1mm) diameter.
- Massive dual gantry process beams provide superior bending, and torsional strength for any tool combination selected.
- Precision Linear Y-Axis way system with wide spacing to provide rigid support for several process tools.
- Global ControlPlus, Windows® based with easy-to-use operator interface.
- Virtual Service™ remote consultation and diagnostics.
- Machine motion accuracy ± 0.015″ in 72″ travel with .010″ repeatability measured with a laser interferometer.
- High-speed Messer Cutting Systems programmable lifters
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COMPONENTS
ALFA
The Messer Cutting Systems developed ALFA oxy-fuel torch takes oxy-fuel cutting to an entirely new level. The ALFA torch internalizes many features that used to have to be on the outside of an oxy-fuel torch, including height sensing and auto-ignition.
MS 832/Turbo Torch
Our Turbo Flame™ Torch is very versatile, able to be used with a variety of fuel gases and is very safe to operate.
FT100 Torch Ignitor
Messer Cutting Systems FT100 Torch Ignitor remotely ignites any brand of oxyfuel torch. Since no arc is struck, critical alignment is not needed allowing for easy and fast tip change out.
Omniflow Automatic Gas Control System
The Omniflow Automatic Gas Control System delivers automatic setting and regulation of preheat oxygen, cutting oxygen and fuel gas pressure during oxyfuel cutting.
DAF/L
The automatic infinitely rotating triple bevel head D/AFL is created for V, X, Y and K cuts.
Single Position Oxyfuel Bevel Unit
Manually adjusted Single Position Triple Torch Oxy-fuel Bevel Unit for straight line bevels with manual ignition and gas adjustment.
Three Position Oxyfuel Bevel Unit
Manually adjusted Triple Torch Oxyfuel Bevel Unit for straight line bevels with manual gas adjustment and manual ignition.
Oxyfuel Contour Bevel Unit
The Oxy-fuel Contour Bevel Unit provides continuous bevel cuts in mild steel with automatic contour control, manual ignition and bevel angle adjustment.
Straight Plasma Cutting
Our products cover the whole range of cutting tasks in modern metal industries. Using different thermal cutting technologies for straight plasma cutting, our machines can be easily adapted to your shop’s requirements.
Global Rotator Infinity
This heavy-duty Skew Rotator Infinity continuous rotation is capable of accurately cutting bevel profiles (non-vertical) on nearly any contour.
Global Rotator Delta e
Robust compact design, coupled with our OmniBevel software, creates the best plasma bevel cut parts.
Manual Plasma Stripping Bevel Unit
Messer Cutting Systems’ Manual Plasma Bevel Unit provides an adapter mounting between the SureStop breakaway and the lifter. This component enables straight-line motion bevel cutting in the X-axis.
SL-200, SL-300 Oxyfuel SmartLifter
The SL200 PLASMA AND OXYFUEL SMARTLIFTERS include several productivity enhancing features to produce more parts in a shorter period of time. An adaptive initial height sense system “learns” the height of the plate on the cutting table to quickly position the torch to the correct pierce height.
PL-1 Lifter with Surestop Collision Sensor
Messer Cutting Systems’ PL-1 Plasma Torch Lifter combines plasma arc voltage monitoring with a CNC closed-loop positioning axis to significantly enhance plasma height control in plasma cutting. This enhanced height control results in a higher duty cycle and better cut quality. The Surestop Collision sensor for fast and easy torch reset.
SensoMat-PAN
SensoMat®-PAN Height Sensing for oxyfuel reliably maintains the proper standoff distance between the oxyfuel torch tip and the work piece, without operator intervention.
Inkjet Marking
Ink-jet marking delivers fast and quiet alphanumeric labeling with printing in one direction of travel for non-rotational unit or multi-directional with rotating unit.
Air Scribe Marking
The Air Scribe marker uses a reciprocating pin to mark on mild steel, stainless steel, and aluminum plate. The marker can be used with any plate thickness.
Plasma Marking
Plasma marking is suitable for the engraving of lines, contours and characters on plate surfaces.
Telesis Pinstamp®
The Telesis® Pinstamp® marking system uses a reciprocating stylus permanently prints messages on to a variety of plate such as mild steel, stainless steel, and aluminum.
MD400 Drill
The MD400 Drill Unit, optional drill is featured on the TMC4500 DB cutting machine. With drilling up to 4" and tapping up to 1 1/2".
Digital Video Camera
Monitor the cutting process with Messer Cutting Systems’ Digital Video Camera. This product assists in remote diagnostics using Virtual Service™ and gives your team the benefit of having a bird’s-eye view of the cutting process.
Video Camera Manual Plate Alignment
Monitor the cutting process with a Video Camera for Manual Plate Alignment. The image is conveniently displayed on the 24" TFT color screen of the Global Control Plus.
Laser Pointer
Our Laser Pointer enables the operator to identify the edge or other feature of the plate physically with a known location on the cutting machine, simplifying the basic setting, shortening throughput times and avoiding scrap.
Plasma Air Booster
Plasma air booster is a low cost alternative to an expensive air compressor. Available for all machines with a plasma system.150 PSI per CFM.
Dual Hi-Lo
Dual Hi-Lo Manual Gas Control System is an economical gas control solution for oxy-fuel.
Slagger
Slagger Plus
The downdraft cutting table is like no other cutting table anywhere. The downdraft is specially designed to work with smaller machines and has a maximum plate capacity of 3" thick plate.
Camfill APC
Camfil APC is one of the top dust collector manufacturers worldwide with over 50 years of experience. Their dust collectors are specially engineered and designed with cutting machines in mind.
Donaldson
Donaldson provides filtration systems and replacement parts. Since 1915, Donaldson has developed its innovative technology, built strong customer relationships, and developed a broad geographic presence. Today they offer some of the highest quality dust collectors on the market.
Global Control Plus
Easy-to-use, feature rich, Windows® interface. The Global Control Plus has a 24” touch screen with multiple process databases. A few of the key features include custom shape library, true shape nesting and productivity monitoring. Remote diagnostics and applications support is available with a push of a button.
OmniWin
MesserSoft OmniWin software is a simple, clear and fast designing and nesting software developed by MesserSoft. This software specially created for Messer machines, adapts intelligently, taking over cutting tasks for order-based production with additional CNC thermal cutting machines.
OmniBevel
OmniBevel is the professional software product for bevel cutting. It represents straight cuts, cylindrical holes, exact bevel angles and parts with absolute dimensional accuracy.
Customer Service
With 360° Messer Service we offer you five-star service programs ensuring your machine productivity and longevity. An important part of your business success is …
Maintenance
Purchase Preventative Maintenance and receive 30% savings on labor rates from a certified Messer technician. Plus 10% off on all related parts purchases; Plus 50% …
Virtual Service
Messer Cutting System offers the Virtual Service™ program in support of our complete line of cutting machines. This unique package allows our team of experts …
Training
In times of increasing competitive pressure, it is only logical to invest in the expertise and competence of your employees. After all, not only should …
Application
We see ourselves as customer oriented and innovative consultants. We to want help you open up new horizons of productivity to exceed your current demands …
Spare Parts & Consumables
Ensure optimum productivity for your systems by using original spare parts and consumables. We have current spare parts and consumables available for you with fast …
Videos
With many options available, your TMC is customized to fit your cutting needs to improve your shop’s productivity. Torch options include vertical torches, Single and Triple Torch Oxyfuel Bevel Units, and plasma beveling units with the unique compound Skew Rotator. The TMC4500 DB utilizes precision plasma, oxyfuel, and drilling up to 4” diameter holes plus a wide variety of marking techniques. Add an additional Pipe and Tube cutting package for round pipe beveling. This durable performer has proven its dependability in the demanding surroundings of shipyards, service centers, contract shops, and OEM manufacturers.