Customized Process Tools - Increase Efficiency

MS832 Turbo Torch

Our Turbo Flame™ Torch is very versatile, able to be used with a variety of fuel gases and is very safe to operate.

Laser Nozzle Control LNC

Laser Nozzle Control LNC is automatic laser tool changing station.

Bevel-U

Laser bevel cutter with bevel cutting up to +52° or -52°.

Bevel-S

The New Plasma Bevel-S has been developed specifically for use with the ELEMENT 400.

MD250 Drill

Drills up to 2.5″ diameter on 6″ thick mild steel and taps up to 1 ½”. Add an optional chip recovery system for cleaning.

Global Rotator Delta E

Robust compact design, coupled with our OmniBevel software, creates the best plasma bevel cut parts.

An optional drill feature can be combined with Plasma and Oxyfuel cutting allowing for more work to be done on the piece part in a single handling. All processes are done in the same set-up, providing accurate, feature-to-feature relationships, both within a single piece and from part-to-part.

Additional Laser Accessories

Messer cutting systems cutting machines are all complete customizable. We have additional laser tools to maximize your cutting machine to its fullest potential.

Additional Plasma Accessories

Messer cutting systems cutting machines are all complete customizable. We have additional oxyfuel tools to maximize your cutting machine to its fullest potential.

Additional Oxyfuel Accessories

Messer cutting systems cutting machines are all complete customizable. We have additional oxyfuel tools to maximize your cutting machine to its fullest potential.

Pipe and Tube Cutting

Messer Cutting Systems Pipe and Tube Cutting System for all Messer machines. Offline software provided by Lantek specialist in 3D pipe and tube profiling, is used to easily create CNC programs for the Messer Global Control for both vertical and bevel cutting, available in multiple machine sizes. Steel pipe and tube cutting machines are built in the USA.

Bevel Cutting Oxyfuel

Messer Cutting Systems offers a variety of bevel cutting units, perfectly suited for your cutting applications. You can choose Oxyfuel, Plasma and Laser beveling options, in both automatic and manual systems. The automatic systems are fully controlled, with no manual adjustments necessary.

Powder Marking

Produces lines and text using zinc powder. Learn More.

Video Camera Manual Plate Alignment

Monitor the cutting process with a Video Camera for Manual Plate Alignment. The image is conveniently displayed on the 24″ TFT color screen of the Global Control Plus.

Skew Rotator Infinity

This heavy-duty Skew Rotator Infinity continuous rotation is capable of accurately cutting bevel profiles (non-vertical) on nearly any contour.

Laser Pointer

Our Laser Pointer enables the operator to identify the edge or other feature of the plate physically with a known location on the cutting machine, simplifying the basic setting, shortening throughput times and avoiding scrap.

SL300 SmartLifters

The SL300 Oxyfuel & Plasma Smart lifters include several productivity enhancing features to produce more parts in a shorter period of time. An adaptive initial height sense system “learns” the height of the plate on the cutting table to quickly position the torch to the correct pierce height.

Global Control 2.0

With Global Control 2.0, the user interface is very clearly laid out with easily understood symbols, photos and graphics, all within a Microsoft® tree structure.

Additional Accessories

Messer cutting systems cutting machines are all complete customizable. We have the additional tools to maximize your cutting machine to its fullest potential.

PlateRider

The PlateRider with roller ball plasma height control, assists cutting thinner material. Used on Titan III in conjunction with the SL Lifter for plasma only.

Plasma Lifters

Plasma lifters provide high speed, smooth drive motion and precision height control. With SureStop Collision Senors, with quick and simple torch realignment.

Plasma Station Outlet Equipment

Messer Cutting Systems eases customer installation by providing filters, regulators, valves and fittings with “Plasma Station Outlet Equipment” package for all Messer machines.

Oxyfuel Lifters

Oxy-fuel Lifters provide high speed, smooth drive motion and precision height control. With SureStop Collision Sensors.

Oxyfuel Station Outlet Equipment

Messer Cutting Systems eases customer installation by providing filters, regulators, valves and fittings with “Oxyfuel Station Outlet Equipment” package for all Messer machines.

Bevel-R Plasma Bevel Unit

This compact 5-Axis plasma bevel cutting unit with collision protection has been conceived as an entry device for occasional bevel cutting.

Manual Plasma Stripping Bevel Unit

Messer Cutting Systems’ Manual Plasma Bevel Unit provides an adapter mounting between the SureStop breakaway and the lifter. This component enables straight-line motion bevel cutting in the X-axis.

Plasma Air Booster

Plasma air booster is a low cost alternative to an expensive air compressor. Available for all machines with a plasma system.150 PSI per CFM.

SL200, SL300 SmartLifters

The SL200 PLASMA AND OXYFUEL SMARTLIFTERS include several productivity enhancing features to produce more parts in a shorter period of time. An adaptive initial height sense system “learns” the height of the plate on the cutting table to quickly position the torch to the correct pierce height.

PL-1 Plasma Torch Lifter

Messer Cutting Systems’ PL-1 Plasma Torch Lifter combines plasma arc voltage monitoring with a CNC closed-loop positioning axis to significantly enhance plasma height control in plasma cutting. This enhanced height control results in a higher duty cycle and better cut quality. The Surestop Collision sensor for fast and easy torch reset.

CO2-Laser (Straight)

The Laser cutting provides you many advantages: High accuracy and low heat influence.

• Flexible usage
• Easy handling
• Best cutting quality over the whole range of applications

Electric Drill Unit

An optional drill feature can be combined with a normal plasma and oxyfuel cutting, allowing for form work to be done on the piece part in a single handling.

CO2 Laser (Bevel)

Bevel cutting in principle is a process that shows high know-how and requires sophisticated control. To top even this, the LaserMat®II from Messer Cutting Systems offers bevel cutting in stainless steel that fulfills highest requirements.

MD400 Drill Unit

The MD400 Drill Unit, optional drill is featured on the TMC4500 DB cutting machine. With drilling up to 4″ and tapping up to 1 1/2″.

Inkjet Marking

Ink-jet marking delivers fast and quiet alphanumeric labeling with printing in one direction of travel for non-rotational unit or multi-directional with rotating unit.

Air Scribe Marking

The Air Scribe marker uses a reciprocating pin to mark on mild steel, stainless steel, and aluminum plate. The marker can be used with any plate thickness.

Telesis Pinstamp

The Telesis® Pinstamp® marking system uses a reciprocating stylus permanently prints messages on to a variety of plate such as mild steel, stainless steel, and aluminum.

Digital Video Camera

Monitor the cutting process with Messer Cutting Systems’ Digital Video Camera. This product assists in remote diagnostics using Virtual Service™ and gives your team the benefit of having a bird’s-eye view of the cutting process.

Glare Curtains

Glare Curtains for operator safety and plasma cutting spatter protection.

Glare Shield

For plasma spatter protection, glare reduction, and machine protection.

SensoMat®-PAN Height Sensing

SensoMat®-PAN Height Sensing for oxyfuel reliably maintains the proper standoff distance between the oxyfuel torch tip and the work piece, without operator intervention.

Straight Cutting Plasma

Our products cover the whole range of cutting tasks in modern metal industries. Using different thermal cutting technologies for straight plasma cutting, our machines can be easily adapted to your shop’s requirements.

Straight Cutting Oxyfuel

Messer cutting machines cover the whole range of cutting needs in modern metal industries. Using different thermal cutting technologies for straight cutting.

Omniflow Automatic Gas Control System

The Omniflow Automatic Gas Control System delivers automatic setting and regulation of preheat oxygen, cutting oxygen and fuel gas pressure during oxyfuel cutting.

FT100 Torch Ignitor

Messer Cutting Systems FT100 Torch Ignitor remotely ignites any brand of oxyfuel torch. Since no arc is struck, critical alignment is not needed allowing for easy and fast tip change out.

Oxyfuel Contour Bevel Unit

The Oxy-fuel Contour Bevel Unit provides continuous bevel cuts in mild steel with automatic contour control, manual ignition and bevel angle adjustment.

Dual Hi-Lo

Dual Hi-Lo Manual Gas Control System is an economical gas control solution for oxy-fuel.

EL-170

Messer Cutting Systems’ EL-170 Oxyfuel Lifter provides motorized vertical positioning on an oxyfuel torch at 118 IPM with 6.7″ stroke. An optional feature on the PlateMaster II cutting machine.

Three Position Oxyfuel Bevel Unit

Manually adjusted Triple Torch Oxyfuel Bevel Unit for straight line bevels with manual gas adjustment and manual ignition.

Single Position Oxyfuel Bevel Unit

Manually adjusted Single Position Triple Torch Oxy-fuel Bevel Unit for straight line bevels with manual ignition and gas adjustment.

Triple Torch Unit D/AFL

The automatic infinitely rotating triple bevel head D/AFL is created for V, X, Y and K cuts.

ALFA

The Messer Cutting Systems developed ALFA oxy-fuel torch takes oxy-fuel cutting to an entirely new level. The ALFA torch internalizes many features that used to have to be on the outside of an oxy-fuel torch, including height sensing and auto-ignition.

Global Control Plus

Easy-to-use, feature rich, Windows® interface. The Global Control Plus has a 24” touch screen with multiple
process databases. A few of the key features include custom shape library, true shape nesting and productivity monitoring. Remote diagnostics and applications support is available with a push of a button.

Global Control S

Easy-to-use, feature rich, Windows® interface. The Global Control S is a compact touch screen process database featuring custom shape library, CAD import, and true-shape nesting. Virtual Service puts Service experts one push button away. Easy to learn functions allow employees to become expert operators in minutes.

Messer offers a variety of process tools. All Messer machines are completely customizable. The benefits of a customized cutting machine fit for your company needs can make you the leader of productivity in your industry. Let us focus on these tools that go directly onto a machine.

What are customizable process tools?

These are optional tools can be directly added to a cutting machine to cut a variety of materials from thin plate to thick plate with precision.

Tools can be added directly on to machine include:

Plasma and oxyfuel torches that bevel cut.
Drilling units for drilling tapping and milling.
Fiber laser cutting head.
Glare shields and curtains.

Other optional machine software and equipment includes:

OmniWin, OmniBevel, OmniFab software.
Pipe and tube cutting systems.
Cutting tables.
Material handling equipment
Dust collector systems.
Power supplies

Benefits of customized tools directly to a cutting machine.

When you need a cutting machine that outperforms all others, make Messer Cutting Systems your machine of choice. Opting for adding these customized process tools for your shop will grant you a competitive edge on a number of machining applications.

Through Messer’s research and development, engineering to manufacturing, adding custom equipment to cutting machines has become commonplace. More customers are opting in to getting additional equipment to expand their market reach, to compete and grow their business in a competitive market place.

The benefit bevel cutting custom process tools.

Instead of just cut plate straight through plate, beveled plates and beveled cut parts can open you up to a new sales market. This will expand your customer base and bring in new customers into your shop who need to build items and with complex designs.

In bevel cutting, welders attach beveled angled parts that are perfectly fitted, seamed, welded together make all different types of metal contours and shapes.

Choosing your beveller is based on what bevel type, angle, and thickness of plate that you want to cut into.

K, V, X, Y, I angles +45º to -45º bevel cutting up to 3” in plasma.

K, V, X, Y, I angles 15º to 60º bevel cutting up to 12” in oxyfuel.

Bevellers come manual, semi and automatic. Optional bevel cutting tools can be equipped on all machines except for the MetalMaster 2.0.

Benefits of Straight Cutting Tools

Plasma torches cutting up to 3”. Learn more about plasma cutting.
ALFA and Turbo Flame oxyfuel flame torches with cutting up to 12”. Learn More.
Fiber laser for precision accuracy cutting within thinner plate. Learn More.

Benefit of adding drilling, tapping, and milling tools.

Adding these tools to your cutting machines reduces purchasing secondary equipment for your shop. For example rather than purchasing additional cnc drill milling equipment for your shop you will have to pay additional money for that piece of equipment, it will take up space on your shop’s floor and will and time spent machining a piece part. Adding a drill to a cutting machine reduces your shops footprint and saves you time by automating drilling, milling, and tapping right on the plate.

By adding a drill unit, you can achieve higher standards of stability and consistency.

While standard drilling/milling and tapping tools often come with diameter and depth limits, you can achieve more accuracy through these customized processes. Drills include 12, 24 tool changers, chip collection. Custom tapping tool bits can promotes standardized, even, and accurate holes for threaded screws and bolts.

Drilling diameter up to 4” diameters.
Tapping 1.5” – 6 unc for 2.5” drills, and 1½” – 6 unc for 4” drill.

With Messer drilling, tapping, processes combined plasma and oxyfuel cutting to increase productivity within a single custom machine. By combining these processes in a customized tool, you can ensure greater accuracy, especially regarding feature-to-feature relationships across parts.

Benefit of adding marking tools

Instead of using costly secondary marking equipment in your shop, which takes up additional floor space, save, time and space by adding markers on to your cutting machine.

By customizing your marking tools, you will achieve a clean, professional standard of marking tailored to you the marks you need to make.

On board markers come in many varieties,

Customized tools efficacy, durability, maintenance and safety.

Messer’s fully customizable process tools will help boost production and efficiency in your workplace. Custom tools increase efficiency by using material-specific practices and sufficient edge preparation to ensure every cut is held to the same standard.

Custom process on board tools are design to be reliable and durable. When replacing consumable parts on these tools is easy to do with training and applications help from our Applications department and tool manuals for quick and easy tool change out. Contact our parts department for consumables.

Tools on the machine are protected from operator error and have lower chance of breaking. Safety equipment is tool protection. For example the magnetic Surestop Collision Sensor is added to all plasma torches prevent breakage and for easy torch change out. For personal safety glare shields and curtains are added to torches for eye protection.

In conclusion, custom cutting machines can provide numerous advantages to your manufacturing process. They provide value, namely through tried-and-true technology and time-saving practices, improve accuracy, efficiency, safety, to ultimately improve operations, reduce waste, and make your process more efficient and cost-effective.